ISO 7637-2 consists information about test pulses for the automotive power supply system. http://www.empek.com.cn/uploadfile/download/uploadfile/201304/20130411045252975.pdf
Below you can see the parameters of the test pulse 5.
According to this information the TVS diode must handle the large current transients during the pulse.
For example:
Us = 87 V
Ri = 0.5 Ohm
Vcl = 30 V
I = (87-30) / 0.5 = 114 A
P = 114 * 30 = 3.42 kW
So the peak power of the TVS diode should be more than 3 kW.
Power supply - Sergey89
Re: Power supply - Sergey89
Blah, that's far worse of a spike than I was planning for. My plan was just a guess and was based on if you exceeded 20V for more than around 5 to 10 mS, it would blow an upstream fuse. I'll have to re-evaluate each design after I get to absorb that spec. Which will take a couple days. I'm also sure it will result in more QUCS simulations. So stay tuned.
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Re: Power supply - Sergey89
This is a preview of a new design
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Re: Power supply - Sergey89
I would use something like that: http://www.ti.com/product/tps54239e
Compared to an LDO you just need to add a tiny inductor. (3x3mm)
Compared to an LDO you just need to add a tiny inductor. (3x3mm)
Re: Power supply - Sergey89
Has the "LM267X Made Simple (Version 6.0)" software been used to do some kind of verification? I see that software is noted in the datasheet for the switcher.
Upon a quick look, my primary concern would be ripple rejection. Do you know what kind of ripple to expect on the 6V? Also do you know what kind of ripple rejection to expect from the linear's? I know that these linear's often pass the ripple right on through, which can be a pain. I see those ferrites, but I also see a switching frequency of 260kHz. I would expect that to be below the ferrite cutoff frequencies, but above acceptable usable tolerances. I'm wondering what the expected ripple is at those points. Perhaps a simulation can help shed some light on the expected ripple, as that can be hard to predict via data sheets and pencil techniques.
I see page 2 of 3, are there other pages that can be shared? Often I need to see what other components are being connected to know what kind of tolerances and ripple are acceptable. Even if only a draft, it helps me understand what the requirements would be.
I've seen several "automotive" switchers that generate 2A. I guess that kind of current is useful for driving dashboard gauges directly. It might be worth considering a more powerful switcher if you plan for to drive dashboard devices at some point.
Upon a quick look, my primary concern would be ripple rejection. Do you know what kind of ripple to expect on the 6V? Also do you know what kind of ripple rejection to expect from the linear's? I know that these linear's often pass the ripple right on through, which can be a pain. I see those ferrites, but I also see a switching frequency of 260kHz. I would expect that to be below the ferrite cutoff frequencies, but above acceptable usable tolerances. I'm wondering what the expected ripple is at those points. Perhaps a simulation can help shed some light on the expected ripple, as that can be hard to predict via data sheets and pencil techniques.
I see page 2 of 3, are there other pages that can be shared? Often I need to see what other components are being connected to know what kind of tolerances and ripple are acceptable. Even if only a draft, it helps me understand what the requirements would be.
I've seen several "automotive" switchers that generate 2A. I guess that kind of current is useful for driving dashboard gauges directly. It might be worth considering a more powerful switcher if you plan for to drive dashboard devices at some point.
Welcome to the friendlier side of internet crazy
Re: Power supply - Sergey89
No. I have a problem with installation of this software and plan to test it later.kb1gtt wrote:Has the "LM267X Made Simple (Version 6.0)" software been used to do some kind of verification? I see that software is noted in the datasheet for the switcher.
Maybe I will build this circuit on the PCB and do the test.Upon a quick look, my primary concern would be ripple rejection. Do you know what kind of ripple to expect on the 6V? Also do you know what kind of ripple rejection to expect from the linear's? I know that these linear's often pass the ripple right on through, which can be a pain. I see those ferrites, but I also see a switching frequency of 260kHz. I would expect that to be below the ferrite cutoff frequencies, but above acceptable usable tolerances. I'm wondering what the expected ripple is at those points. Perhaps a simulation can help shed some light on the expected ripple, as that can be hard to predict via data sheets and pencil techniques.
This figure is not promise anything good at 260 kHz.
A bit later I will publish all schemes.I see page 2 of 3, are there other pages that can be shared? Often I need to see what other components are being connected to know what kind of tolerances and ripple are acceptable. Even if only a draft, it helps me understand what the requirements would be.
Re: Power supply - Sergey89
I finally got a chance to read through ISO 7637, here's my summary of the major concerns to keep in mind when making a design.
Pg 10 includes a suggested wiring network used to simulate the vehicles wiring when the vehicle. It includes a typical inductive and capacitance properties of ha wire harness.
Pg 12 specifies a power supply with resistant only properties of .01 ohm or less impedance under 400Hz.
Pg 14 specifies -V transients caused by inductive loads. It notes a peak of -100V with a total time of up to 2mS.
Pg 15 specifies +V transients caused by parallel load switching. This spike can get up to 37V for .5mS and happens regularly.
Pg 16 specifies a DC motor disconnect. It's decay can take up to 2 seconds.
Pg 21 specifies an alternator, or battery disconnect. Spikes up to +87V with a maximum time of 400mS.
There's lots of other good information in there, but those are the high lights I see in terms of making sure you uphold a good design.
Pg 10 includes a suggested wiring network used to simulate the vehicles wiring when the vehicle. It includes a typical inductive and capacitance properties of ha wire harness.
Pg 12 specifies a power supply with resistant only properties of .01 ohm or less impedance under 400Hz.
Pg 14 specifies -V transients caused by inductive loads. It notes a peak of -100V with a total time of up to 2mS.
Pg 15 specifies +V transients caused by parallel load switching. This spike can get up to 37V for .5mS and happens regularly.
Pg 16 specifies a DC motor disconnect. It's decay can take up to 2 seconds.
Pg 21 specifies an alternator, or battery disconnect. Spikes up to +87V with a maximum time of 400mS.
There's lots of other good information in there, but those are the high lights I see in terms of making sure you uphold a good design.
Welcome to the friendlier side of internet crazy