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Bulgarian miata with FE3 #61

Posted: Tue May 12, 2020 5:54 pm
by dexter_lab
Greetings,
I had already presentment the car in the Hello tread. Here will post progress of running the car with MRE. Summary
Miata (MX-5) from 2002 grey :)
nowadays with FE3 engine from KIA Sportage 2000. Engine was rebuild with stock parts. I want to keep the original ECU, thus I have to source similar box and connector. Looking at junk find out that for mazda 232 box look similar. I took one for 7$ and see pics after
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Re: Bulgarian miata with FE3

Posted: Tue May 12, 2020 8:00 pm
by AndreyB
Please upload your tune to https://rusefi.com/online/ :)

Re: Bulgarian miata with FE3

Posted: Wed May 13, 2020 4:08 pm
by dexter_lab
Of course, just to put the top of the box and power it. I will do it

Re: Bulgarian miata with FE3

Posted: Mon May 18, 2020 5:39 am
by dexter_lab
some work in progress during the weekend.
Did close the cover, and it was still working :)
manage to mount to my test bench, there are several things I wan to share with you.
- my crank/cam signal is generated by an Atiny45 and is 36/1 on every 2 revolutions there is one ping from the cam. what I had noticed that if I let "trigger"in tuner studio to be only crank, I have one value for rev/min if I include the signal form cam it almost double the revs. Have to test on real car.
-I manage to attach to my test bench: the MAP, the injector, the idle valve, and one coil with igniter. when rum for the fist time, the ground was so bad that it disconnect the ECU from TS. I change the ground of the spark plug to be the common "chassis" and connection to TS was stable. But it loose sync ever second or two (I have to check if something with my simulator)
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Re: Bulgarian miata with FE3

Posted: Mon May 18, 2020 5:47 am
by AndreyB
dexter_lab wrote:
Mon May 18, 2020 5:39 am
- my crank/cam signal is generated by an Atiny45 and is 36/1 on every 2 revolutions there is one ping from the cam. what I had noticed that if I let "trigger"in tuner studio to be only crank, I have one value for rev/min if I include the signal form cam it almost double the revs. Have to test on real car.
Please post your tune. Is this "double rpm" happening without any changes to the tune, without changing anything in the settings?

Re: Bulgarian miata with FE3

Posted: Mon May 18, 2020 3:40 pm
by kb1gtt
Do you have some kind of insulation under the PCB? That looks like it's really close to a short if it touches the back plate.

Re: Bulgarian miata with FE3

Posted: Wed May 20, 2020 5:04 am
by dexter_lab
yes I have. some thermal pads for TO220 transistor package (under mosfet for voltage regulation)

Re: Bulgarian miata with FE3

Posted: Tue Jun 16, 2020 3:43 am
by dexter_lab
Ignition alignment

In order to setup properly the ignition advance MRE need to know where is TDC after against marking wheel on the crank. In my case 36/1 teeth. Manually turn the engine to find TDC with a stick in 1st cylinder. the result is on the pictures, I have almost 15 teeth after missing one.
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In order to confirm this, I did the following setup in TS to fix the ignition advance and keep fire event only on 1st cylinder
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At first attempt with timing gun (DIY with 3 LED and 9v battery) marking on the crank pully are exactly on hall sensor. In order to get the mark on T mark over engine block I had to change Trigger Angle Offset(deg) to almost 150deg (because each tooth is 10deg)
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Now markings are right on T mark, confirmed with timing gun and Matthew Kennedy (thank you man)

Re: Bulgarian miata with FE3

Posted: Wed Jun 24, 2020 3:46 am
by dexter_lab
We had an event. one of the first successful firing of the rebuild engine
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Re: Bulgarian miata with FE3 #61

Posted: Wed Jun 24, 2020 3:52 am
by AndreyB
Congrats, that's a great event :)

Re: Bulgarian miata with FE3 #61

Posted: Mon May 03, 2021 9:45 am
by dexter_lab
I am still alive :) almost one year later - no much progress
Image
Hope to write here more often.

Re: Bulgarian miata with FE3 #61

Posted: Tue May 04, 2021 4:06 am
by dexter_lab
wires - done
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Re: Bulgarian miata with FE3 #61

Posted: Sat May 22, 2021 2:35 pm
by dexter_lab
not all injectors are created equal
here is a picture of elaboration process
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then those "dark green" chines specimens are about to be removed from the rail, however one of them already (few test run) had prostate problem end leaking from time to time
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Re: Bulgarian miata with FE3 #61

Posted: Thu Jul 15, 2021 1:56 pm
by dexter_lab
Project is operational :) yesterday I pass the MOT. Today I "broke" it :). While in boost one of the T clamps did not manage to hold the pressure. Lucky me it is accessible without removing the bumper. More pics sooon
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MRE is the best, the car is drawing black lines on the asphalt when in boost

Re: Bulgarian miata with FE3 #61

Posted: Thu Jul 15, 2021 2:45 pm
by AndreyB
dexter_lab wrote:
Thu Jul 15, 2021 1:56 pm
MRE is the best, the car is drawing black lines on the asphalt when in boost
Any chance you can make pics or better a youtube video of those black lines on the asphalt when in boost? pretty pretty please!