F103 Wideband Controller

Hardware inside and outside of the ECU
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Re: F103 Wideband Controller

Post by AndreyB »

Do we recognize this 5 plug connector to know a simple junk yard source of vehicle/harness side of ADV? Any other sources of vehicle/harness side of ADV connector?
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Re: F103 Wideband Controller

Post by JRD McLAREN »

mck1117 wrote:
Thu Apr 07, 2022 8:34 pm
Bosch trims the sensor element itself on the LSU ADV. It works the same way, except there's no extra external (in the connector) resistor paralleled with the sense resistor inside the controller.
OK ..
precise laser cutter can do this job ....
..and the we can have same sensors ...
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Re: F103 Wideband Controller

Post by mck1117 »

JRD McLAREN wrote:
Thu Apr 07, 2022 8:37 pm
mck1117 wrote:
Thu Apr 07, 2022 8:34 pm
Bosch trims the sensor element itself on the LSU ADV. It works the same way, except there's no extra external (in the connector) resistor paralleled with the sense resistor inside the controller.
OK ..
precise laser cutter can do this job ....
..and the we can have same sensors ...
no, that's only possible because of the more precise manufacturing tolerances of the actual sensor element. I don't know that they actually trim it, they may have the production well controlled such that no trim is necessary.
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Re: F103 Wideband Controller

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@dron0gus suggests 1J0973705 as the keyword for 5 pin
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Re: F103 Wideband Controller

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Re: F103 Wideband Controller

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Drain and Source should be swapped?
Screenshot from 2022-04-09 11-45-23.png
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Or it is not an overvoltage protection? Just a reverse-protection?
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Re: F103 Wideband Controller

Post by mck1117 »

That's for reverse protection without the drop of a diode. The body diode on Q1 "kick starts" the circuit that pulls its gate low, turning it on fully.

edit: the D4 TVS is for overvoltage protection
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Re: F103 Wideband Controller

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mck1117 wrote:
Sat Apr 09, 2022 8:53 am
That's for reverse protection without the drop of a diode. The body diode on Q1 "kick starts" the circuit that pulls its gate low, turning it on fully.

edit: the D4 TVS is for overvoltage protection
Thanks for clarifying. This rises two new questions :)
1. Do we need to pass +12 for heater through controller? May be it should be connected to +12 outside controller? Through fuse and relay, as user wish. We can still protect heater from overvoltage by measuring Vbatt and disabling heater low side switch.
2. If we decide to connect Heater+ to +12 outside block, can we replace this reverse voltage protection circuit with simple diode?
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Re: F103 Wideband Controller

Post by Dron_Gus »

Updated F103 wideband. Reviewers are welcomed.
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Re: F103 Wideband Controller

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rev2 ordered

looks like this preview mixes Metric and Imperial systems?
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Re: F103 Wideband Controller

Post by joaodh »

Dron_Gus wrote:
Sat Apr 09, 2022 8:33 pm
Updated F103 wideband. Reviewers are welcomed.
I have checked the schematic, and I see that there is a lot of changes compared with f042 board.

Why not keep both boards similar into the LSU controller circuit?
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Re: F103 Wideband Controller

Post by Dron_Gus »

joaodh wrote:
Wed Apr 13, 2022 1:31 pm
I have checked the schematic, and I see that there is a lot of changes compared with f042 board.

Why not keep both boards similar into the LSU controller circuit?
We want to support LSU4.2 and ADV also.
We planing to add some SW diagnostic.
So some changes were added to support these.
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Re: F103 Wideband Controller

Post by JRD McLAREN »

..and two outs are planed for 0-5V OUT and 0-1V OUT
a.k.a. Lambda out .. ??- 1Volt = Lambda 1 (0.85V = 0.85Lam)
..or Narowband output ..?
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Re: F103 Wideband Controller

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JRD McLAREN wrote:
Wed Apr 13, 2022 6:54 pm
..and two outs are planed for 0-5V OUT and 0-1V OUT
a.k.a. Lambda out .. ??- 1Volt = Lambda 1 (0.85V = 0.85Lam)
..or Narowband output ..?
Both outputs are capable to output in 0..5V range.
You can define any output voltage vs AFR curve.
Currently no curve defined :)
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Re: F103 Wideband Controller

Post by JRD McLAREN »

...cause .. this is the cheapest Lambda display ... https://www.ebay.co.uk/itm/263849308282?hash=item3d6ea4f07a:g:HPoAAOSw0xhg5vGj

.. if we can have programed Out ... 1V = Lambda 1
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Re: F103 Wideband Controller

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JRD McLAREN wrote:
Wed Apr 13, 2022 7:24 pm
...cause .. this is the cheapest Lambda display ... https://www.ebay.co.uk/itm/263849308282
Thank you that's a great idea!!!
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Re: F103 Wideband Controller

Post by JRD McLAREN »

Niet zač ... :mrgreen:

(it works on EGT also ... AD595)
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Re: F103 Wideband Controller

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Dron_Gus wrote:
Wed Apr 13, 2022 5:39 pm
We want to support LSU4.2 and ADV also.
We planing to add some SW diagnostic.
So some changes were added to support these.
Ok, this is great support multiple sensors.
Regarding the schematic I have some doubts:
1- Do we need two virtual grounds?
2- Why R41, R42, R25 it's need?
3- The U1D it's expected to be a buffer, why the negative(13) it's not connect to output(14)?
4- What is the function of heater sense?
5- Why the Nernst_4.9_bias it's connected to MCU? It's to don't apply any current during startup?
6- The diode D6 only support 150mA I think we should use one with some more current (ex: SS16, LCSC: C2481)
7 - Why not place the Vbatt_sense on safe side after diode? we just want a rough measure from the battery right?
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Re: F103 Wideband Controller

Post by Dron_Gus »

joaodh wrote:
Sat Apr 16, 2022 12:02 pm
Ok, this is great support multiple sensors.
Regarding the schematic I have some doubts:
1- Do we need two virtual grounds?
2- Why R41, R42, R25 it's need?
3- The U1D it's expected to be a buffer, why the negative(13) it's not connect to output(14)?
4- What is the function of heater sense?
5- Why the Nernst_4.9_bias it's connected to MCU? It's to don't apply any current during startup?
6- The diode D6 only support 150mA I think we should use one with some more current (ex: SS16, LCSC: C2481)
7 - Why not place the Vbatt_sense on safe side after diode? we just want a rough measure from the battery right?
Thanks for review. My comments below.
1. No. But I'd like to keep two separate: one that goes outside and can be affected by external noise and one internal that is not affected and clean.
2. R41, R25 - current limiting, for protection in case of short to +12. Yes, I know that U1 will not survive if LSU_Vm or LSU_Ip or LSU_Rtrim is shorted to +12...
R42 is just for bias current balancing. "Good practice" nothing more. https://e2e.ti.com/blogs_/archives/b/thesignal/posts/input-bias-current-cancelation-resistors-do-you-really-need-them
3. It is. Through R41 (see above) and current limiting R5.
4. To check chat heater/wiring is ok. Voltage should rise to Vbat when mosfet is off. If not - there is break in circuit.
5. We need this biasing current only for LSU4.9 and LSU_ADV, and should disable for 4.2. So it is gpio driven.
6. Only MCU and OpAmp supplied through this diode. But not a sensor heater. I think 150mA should be enough. I'll double check.
7. Agree. Actually we can remove this sense and use only heater sense - it will show battery voltage while mosfet is off.
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Re: F103 Wideband Controller

Post by joaodh »

I'm a little concerned about this resistors. Be aware that they can also cause some instability on circuits.[url]https://e2e.ti.com/blogs_/archives/b/precisionhub/posts/resistors-in-the-feedback-of-a-buffer-ask-why[/l]

Do you already bring up the new board? At the moment I have one pcb from f042 with some wires connected to a bluepill board :o . But at the moment the HW it's already to much different :lol:
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Re: F103 Wideband Controller

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Progress
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Re: F103 Wideband Controller

Post by JRD McLAREN »

maybe it's too late, I have no idea how many pcbs you ordered ...

but is possible to modify PIN ORDER on main connector
to match the pin order on LSU sensor .. ??

somethink like:
1*-LSU IP - LSU Vm -*7
2*-Heat- - Heat+ -*8
3*-LSU Rt - LSU Un-*9
4*-Vout1 - Vout2-*10
5*-CanL - CanH-*11
6*-GND - 12Raw-*12
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Re: F103 Wideband Controller

Post by Dron_Gus »

I was thinking about it. But...
Heater in between of 2 and 2 signals is not good for routing.
So heater was moved closer to 12V and GND. This also shortest high current routes.
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Re: F103 Wideband Controller

Post by JRD McLAREN »

1A is not high curent ...
look at my addon board ..

It will be better for users .. have wire order one-to-one ...

EDITED:
it have 4 layers ..? (pcb)
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Re: F103 Wideband Controller

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JRD McLAREN wrote:
Fri Apr 22, 2022 2:05 pm
1A is not high curent ...
look at my addon board ..

It will be better for users .. have wire order one-to-one ...

EDITED:
it have 4 layers ..? (pcb)
High current in compare with current in analog circuits near.
Yes. Currently it is 4 layer.
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Re: F103 Wideband Controller

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Open air current hw/sw shows lambda of 2. All the way into lighter flame it shows lambda 0.6, with everything in between depending on flame position. Pictured lambda 1-ish
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Re: F103 Wideband Controller

Post by Dron_Gus »

MCP6002 from JLCPCB definetly is not the best rail-to-rail opamp. Input is 0.00, output is 0.18.
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Re: F103 Wideband Controller

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Eh? We see much better performance than that on ECUs. Down in the single-digit millivolt range.

ps: nice HP scope
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Re: F103 Wideband Controller

Post by Dron_Gus »

Yes. Initially I thought this is China voltage measurement unit issue. But not.
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Re: F103 Wideband Controller

Post by Dron_Gus »

A good series of articles from @Maxi https://rotorman-dtt--motorsport-ru.translate.goog/j5-sport/innovate2.htm?_x_tr_sch=http&_x_tr_sl=ru&_x_tr_tl=en&_x_tr_hl=ru&_x_tr_pto=wapp .
Good description about pros and cons of "digital" sensor driving.
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