rusEFI
An attempt to build an Engine Control Unit
rusEFI Documentation

This documentation https://rusefi.com/docs/html/

For version see engine_controller.cpp getRusEfiVersion

sec_into

rusEfi is implemented based on the idea that with modern 100+ MHz microprocessors the relatively undemanding task of internal combustion engine control could be implemented in a high-level, processor-independent (to some extent) manner. Thus the key concepts of rusEfi: dependency on high-level hardware abstraction layer, software-based PWM etc.

Brief overview

rusEfi runs on crank shaft or cam shaft ('trigger') position sensor events. Once per crank shaft revolution we evaluate the amount of needed fuel and the spark timing. Once we have decided on the parameters for this revolution we schedule all the actions to be triggered by the closest trigger event.

We also have some utility threads like idle control thread and communication threads.

Trigger Decoding

Our primary trigger decoder is based on the idea of synchronizing the primary shaft signal and simply counting events on the secondary signal. A typical scenario would be when cam shaft positions sensor is the primary signal and crankshaft is secondary, but sometimes there would be two signals generated by two cam shaft sensors. Another scenario is when we only have crank shaft position sensor, this would make it the primary signal and there would be no secondary signal.

There is no software filtering so the signals are expected to be valid. TODO: in reality we are still catching engine stop noise as unrealisticly high RPM.

The decoder is configured to act either on the primary signal rise or on the primary signal fall. It then compares the duration of time from the previous signal to the duration of time from the signal before previous, and if the ratio falls into the configurable range between 'syncRatioFrom' and 'syncRatioTo' this is assumed to be the synchronizing event.

For instance, for a 36/1 skipped tooth wheel the ratio range for synchronization is from 1.5 to 3

Some triggers do not require synchronization, this case we just count signals. A single tooth primary signal would be a typical example when synchronization is not needed.

Timers

At the moment rusEfi is build using 5 times: 1) 1MHz microsecond_timer.cpp 2) 10KHz fast ADC callback pwmpcb_fast adc_inputs.cpp 3) slow ADC callback pwmpcb_slow adc_inputs.cpp 4) periodicFastTimer engine_controller.cpp 5) periodicSlowTimer engine_controller.cpp

Event Scheduler

It is a general agreement to measure all angles in crank shaft angles. In a four stroke engine, a full cycle consists of two revolutions of the crank shaft, so all the angles are running between 0 and 720 degrees.

Ignition timing is a great example of a process which highlights the need of a hybrid approach to event scheduling. The most important part of controlling ignition is firing up the spark at the right moment - so, for this job we need 'angle-based' timing, for example we would need to fire up the spark at 700 degrees. Before we can fire up the spark at 700 degrees, we need to charge the ignition coil, for example this dwell time is 4ms - that means we need to turn on the coil at '4 ms before 700 degrees'. Let's assume that the engine is current at 600 RPM - that means 360 degrees would take 100ms so 4ms is 14.4 degrees at current RPM which means we need to start charting the coil at 685.6 degrees.

The position sensors at our disposal are not providing us the current position at any moment of time - all we've got is a set of events which are happening at the knows positions. For instance, let's assume that our sensor sends as an event at 0 degrees, at 90 degrees, at 600 degrees and and 690 degrees.

So, for this particular sensor the most precise scheduling would be possible if we schedule coil charting as '85.6 degrees after the 600 degrees position sensor event', and spark firing as '10 degrees after the 690 position sensor event'. Considering current RPM, we calculate that '10 degress after' is 2.777ms, so we schedule spark firing at '2.777ms after the 690 position sensor event', thus combining trigger events with time-based offset.

Persistent Configuration

engine_configuration_s structure is kept in the internal flash memory, it has all the settings. Currently rusefi.ini has a direct mapping of this structure.

Please note that due to TunerStudio protocol it's important to have the total structure size in synch between the firmware and TS .ini file - just to make sure that this is not forgotten the size of the structure is hard-coded as PAGE_0_SIZE constant. There is always some 'unused' fields added in advance so that one can add some fields without the pain of increasing the total configuration page size.
See flash_main.cpp

Fuel Injection

@sectuion sec_misc Misc


See main_trigger_callback.cpp for main trigger event handler
See fuel_math.cpp for details on fuel amount logic
See rpm_calculator.cpp for details on how getRpm() is calculated